Littelfuse new AeroSplice Wire-to-Wire Connecting Solution, a wire splicing technology intended to simplify and standardize wire connections in aviation and defense applications. AeroSplice streamlines the typically time-consuming and error-prone process of manual wire splicing by delivering a fast, realiable, and simple alternative designed to meet the stringent MIL-SPEC (MIL-DTL-24308) criteria of the aviation and defense industries.
AeroSplice offers a rapid snap-in, snap-off solution that completes wire connections in seconds, eliminating the inefficiencies of typical hand splicing methods.
Unlike traditional methods, which can require substantial quality control and documentation, AeroSplice provides a 100% dependable connection while drastically reducing labor and inspection time, making it the ideal solution for demanding aviation and defense situations with little space.
Product Features and Benefits
- Exceeds MIL-DTL-24308 specifications, ensuring it is suited for demanding aerospace and military applications.
- Eliminates traditional manual splicing, enabling fast and consistent wiring assembly that can reduce installation and inspection time by more than 60%.
- The reconnect-able design with removable crimp contacts allows for easy repairs and maintenance,
- Engineered to withstand high vibration, extreme temperatures, and harsh conditions,
- Supports a wide range of standard wire gauges (AWG20 to AWG28), offering flexibility for diverse wiring configurations.
Leadership Comments
“AeroSplice is designed with the unique needs of the aviation and defense industries in mind,” said Rémi Antoine, Global Product Manager at C&K, a part of Littelfuse. “Our goal is to provide a reliable, user-friendly solution that simplifies the splicing process while offering savings in time and labor. With AeroSplice, manufacturers and maintenance teams can achieve higher reliability and efficiency, transforming how wire splicing is managed in aerospace and defense applications.”
Applications and Markets
AeroSplice is an ideal solution for a wide range of applications within the aviation and defense industries, including:Â
- Aircraft systems
- Electrical harness connections in commercial and military aircraft
- Integration of avionics components with minimal wiring.
- Defense & Military Equipment
- Secure, vibration-resistant wiring for ground vehicles, UAVs, and fighter jets
- Electronic warfare (EW) and radar systems requiring robust, high-performance connections
- Rapid deployment, low-maintenance field repairs for critical defense applications
- Mission-Critical Infrastructure
- Naval and marine defense applications requiring MIL-compliant wiring
- Secure connections in command-and-control systems
- Aerospace manufacturing and MRO (Maintenance, Repair, and Overhaul)
Availability
AeroSplice is available and packaged for delivery in quantities of 50 for one-way and 20 for four-way configurations. Place sample requests through authorized Littelfuse distributors worldwide. For a listing of Littelfuse distributors, please visit Littelfuse.com.
