For those with a limited budget for condition monitoring, FLIR unveiled the Si1-LD, an industrial acoustic imaging camera that enables quicker and more precise compressed air leak detection. Along with a wider upper limit frequency range, the new FLIR Si1-LD has better detection and quantification capabilities than the FLIR Si124-LD Plus.
Leaks cause 25–30% of compressed air systems’ air to be lost, which raises energy costs proportionately, necessitates expensive unscheduled production stoppages, shortens compressor operating life, necessitates the purchase of additional compressor capacity, and raises maintenance costs for the extra equipment.
The new FLIR Si1-LD uses the benefits of ultrasonic technology to detect leaks with improved image sensitivity at a reasonable cost. It has several noteworthy traits and capabilities, including:
- An array of 96 microphones (2–100 kHz) facilitates the automatic detection, location, and measurement of compressed air and vacuum leaks from a safe distance of up to 130 m. Support comes from a 12 MP color camera with 8× digital zoom and LED lamp, facilitating the easy capture of visual details.
• Bandpass filtering allows inspectors to effectively tune out any confusing and/or incorrect sources of ultrasound without manual tuning. Ideal for challenging leak detection applications where user input is advantageous, the inspector simply uses the bandpass filter to undertake manual tuning of the required frequency range and clearly displays the source of interest on very rare occasions when needed.
• Single-handed operation of the lightweight, compact FLIR Si1-LD ultrasonic imager and industry-leading AI makes for an easy-to-use device with minimal training – perfect for fast-paced inspections across large facilities.
• The touch-screen interface displays high-resolution images for easy issue identification with real-time, on-device quantification in terms of leak volume flow rate and leak cost per year. Users can leverage this data to prioritize repairs. The data is also suitable for inclusion in sustainability reports as an indication of energy reduction initiatives.
• Wireless data transfer ensures seamless reporting/analytics options, using either the online FLIR Acoustic Viewer or offline FLIR Thermal Studio effortless data backup and organizational team sharing, while also providing the backbone for Over The Air (OTA) firmware updates. The software gives users the ability to create reports through pre-built or fully customizable templates.
Two batteries, an extra battery cover, a battery charger, a camera neck strap, a protective case, a USB memory stick, free online and offline acoustic analysis and reporting software, and a two-year warranty are all included with the new acoustic imaging camera.
The data transmission cable is a new add-on. With the help of this convenient connection, users may connect their cameras straight to PCs or laptops, facilitating simple file access in places where WiFi and USB drives are prohibited.
The FLIR Acoustic Viewer or FLIR Thermal Studio software allow users to upload their acoustic photos.
Availability
Two versions of the Si1-LD are available, with and without WiFi. All other features are the same.
Leadership Comments
“Many manufacturing and process plants are seeing their energy bills creep up through leaky compressed air systems, increasing OPEX [operational expenditure] and eroding margins,” said Darrell Taylor, Global Acoustic Business Development Manager at FLIR. “If you want to find leaks quickly and easily with minimal technician training, our new Si1-LD industrial acoustic imaging camera provides a fast and precise solution that supports sustainable manufacturing. As well as reduced energy consumption, the new device helps you save on maintenance, repair, operation, and capital/OPEX costs —all while enhancing worker safety. With its minimum detected leak rate [MDLR] of 0.01 L/min at 2.5 m, our Si1-LD offers the market’s best combination of performance and ease-of-use in its price point.”
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